Production of dietary supplements step by step - from the idea to the finished product in a contract model

How is the composition of the new recipe developed?

Launch of a new preparation on the market requires going through a multi-stage technological process and legislative. The contract model makes it possible to order the production of the product range to external entities with laboratory facilities. Take a look at the following analysis of the manufacturing cycle in the pharmaceutical and food industries.

The process begins in the research and development department, where technologists select active raw materials and auxiliary substances according to the project assumptions. It is necessary to verify the interaction between the ingredients and establish their safe dosesproducts that must be within the standards provided for food. This stage also includes technological tests to verify the stability of the mixture and its preservation in the molding process. Only after approval of the prototype and raw material specification can you proceed to industrial scale planning.

Why is compliance with quality standards mandatory?

Consumer safety depends on strict supervision of hygiene and physicochemical parameters at every step of manufacturing. Manufacturer of dietary supplements implements systems such as HACCP and Good Manufacturing Practices (GMP) that minimize the risk of cross-contamination. Documentation of the production process must be kept continuouslyallowing traceability of each batch of raw material. External audits and internal microbiological controls confirm the purity of the product before it is released for the market.

What galenic forms are available in contract production?

Modern technological lines allow to give preparations a variety of forms, from classic tablets and hard capsules, to sachets with powder or liquids. The choice of form depends on the physical properties of the active substance, its bioavailability and the target audience. The encapsulation or tabletting process takes place under controlled humidity and temperature conditions, which prevents degradation of sensitive vitamins.

When is the packaging and labeling of the goods?

The last link in the chain is the packaging of the product in direct packaging, such as blisters, jars or bottles, which protect the contents from external factors. In parallel, a labeling process takes place, which must take into account strict guidelines on the information on the label. The packaging must contain a legible composition, warnings and a batch number, which is verified by vision systems on the packaging line.

The most important information about contract production

The manufacturing cycle of supplements in the order model includes four key phases: recipe design in the research laboratory, quality supervision in accordance with GMP/HACCP sanitary standards, dispensing of galenic forms adapted to the bioavailability of substances and final packaging with precise labeling required by law. Each step requires documentation to ensure full batch traceability and verification of microbiological parameters prior to placing the product on the market.

FAQ

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What is studied during technological trials?

In this phase, the stability of the mixture of components and their chemical interaction with each other are verified. It also checks how raw materials behave during mechanical molding to rule out technical problems in large-scale production.

What systems oversee the safety of production?

Good Manufacturing Practices (GMP) and the HACCP system are applied in manufacturing facilities. These procedures are designed to minimise the risk of microbial contamination and to ensure hygiene at every stage of product development.

What should be on the supplement packaging?

As required, the label should contain a clear list of ingredients and a unique batch number. It is also necessary to include warnings for consumers, verified by vision systems.

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