Soft Gelatin Capsules Manufacturing

-

Tablet manufacturing

Flexible manufacturing

Our services are appreciated by various clients:
Pharmacy chains
Pharmacy chains
International
Big Pharma
Big Pharma
Top 5
Scandinavia
Scandinavia
Premium quality
Eastern markets
Eastern markets
Cost efficiency

Automate with us

Technophar logo
Soft Gelatin Capsules
Ultra III logo
Hard Gelatin Capsules
Inv Pack logo
Sachets
Sejong logo
Tablets
Uhlmann logo
Blisters
Your own dedicated formula available from:
400 000
pcs.
Get a free quote

Machine park

produkcja masy żelatynowej
Production of gelatine mass
Sejong SM300 from 84 to 210kg/series
mieszanie
Production of filling
Sejong D400 400l/series
Kapsułkowanie kapsułek miękkich
Soft capsule encapsulation
Sejong Vantix 420s max 222.000 tabl/h
suszenie
Drying
Sejong SFC-130DF 224kg tabletek/seria
pakowanie
Packaging
.
Full-scale

contract manufacturing

InfographicInfographic

Implemented certification

Management System HACCP Certificate
FDA Inspected Certificate
Management System FSSC 22000 Certificate

Quality control

for the manufacture of soft capsules
The manufacturing process of soft capsules is subject to very strict quality control at every stage of the process:
1
Selection and quality verification of raw materials for production
The completeness and consistency of the documentation shall be verified and each raw material shall be assessed in accordance with the analysis plan
2
Production of gelatine pulp
Process in which the uniformity of the bubble-free mass and the colour is controlled
3
Weighing
The process of weighing the ingredients is carried out in accordance with an approved technological specification that assigns an individual code to each substance in order to ensure full traceability
4
Production of filling
Process including mixing. Detailed operating instructions define the order and method of mixing all ingredients. The operator makes an organoleptic assessment of the mixture - colour, smell, aeration.
5
Encapsulation
The operator continuously checks, confirming the compliance of soft capsules with the technological production instructions and specifications: temperature and humidity conditions in the production room, masses of whole capsules and, more specifically, masses of the shell or charge. The thickness of gelatine strips, the speed of encapsulation and the temperatures of the injection segment, gelatine mass and filling are also constantly monitored.
6
Drying
The temperature and humidity conditions in the drying tunnels and the hardness of the produced capsules are monitored
7
Polishing
At this stage, the surface cleanliness of the capsules after polishing is checked
8
Sorting
A stage during which parameters such as uniformity of shape, purity of the capsule surface and physicochemical parameters are controlled.
Get a free quote

Process steps in the manufacture of soft capsules

Production of gelatine mass
.
Production of filling
.
Soft capsule encapsulation
.
Drying
.
Packaging
The tablets can be supplied as: bulk (BULK), blister, blister and carton, plastic jar with label, pouch.

We have high-capacity blistering lines with automatic cartoners and automatic counting machines for packing into jars or pouches.

Our packing plant is also adapted to carry out non-standard orders where products are packed manually.

Questions for the production of soft capsules

What forms of liquids do you encapsulate?

Oil-based forms are our main formulation for the production of soft capsules. In order to prepare more demanding forms, such as suspensions or emulsions, it is necessary to carry out a case-by-case technological assessment of the appropriate formulation by our experts.

What types of envelopes do you work with?

At present, our machinery is adapted to produce casings from beef or pork gelatine.

Is it possible to encapsulate in the form of two-coloured capsules?

Depending on the customer's needs, we can make transparent, coloured or bicoloured soft capsules.

Watch a video describing our plant