Sachet Manufacturing

Quality Control

for the sachet manufacturing process

The sachet manufacturing process is subject to very strict quality control at every stage of the process:

Selection and quality verification of raw materials for production

The completeness and consistency of the documentation is verified and each of the raw materials is evaluated according to the analysis plan

Weighing

The weighing process of the ingredients is carried out in accordance with the approved technological specification, in which an individual code is assigned for each of the substances, in order to ensure full traceability

Blending

The detailed operating instructions define the order and method of mixing all the ingredients. The operator makes an organoleptic evaluation of the mixture- color, smell, taste.

Sacheting

The operator continuously checks the weight, dimensions and tightness of the sachets, as well as the quality of the printing of the batch number and expiration date on the sachets

Packing

During the manufacture of sachets, the quality of the acquisition of the batch number and expiration dates, the geometry of the blisters and their tightness are checked.

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Stages of the production process

Weighing

Blending

We have bin and V type mixers. In large-scale production, we mix batches with a batch size of up to 220kg. We have 8 high-capacity BINs, which allows us to handle several production processes at the same time, without having to take into account the time for reassembly.

We validate the mixing processes and draw up dedicated instructions for each manufactured product, described in the product manufacturing technology.

Sacheting

We are able to produce up to 18,000 flat packs per hour and up to 16,800 stick packs. Stick packs are made in two widths - 23mm and 40mm and lengths from 60mm to 200mm. Flat sachets are made in width 60mm and lengths from 60mm to 160mm. We work with leading laminate manufacturers, so we have experience working with high barrier laminates.

Packing

The manufactured sachets can be packed in traditional boxes or with a dedicated design. We also pack the sachets in doypacks (made of recyclable laminates) or tubes.

Questions about services

Do you make double sachets?

In our machine park, flat sachets with side cut can be produced in the form of single sachets or in the form of double sachets with perforation between the sachets. Each sachet is marked with a series number and expiration date, respectively.

How much powder can be bagged at your place?

Depending on the bulk density of the powder and other technical parameters, we can pack the product in sachets with approximate weights from about 2 g to about 15 g.

Do you also pack gels or lotions?

At the moment, our machine park is optimized for the production of bulk molds. We do not sachet liquid and semi-liquid formulations.

Is it possible to choose different types of laminate?

We can make sachets in traditional technology, as well as from paper laminates.

What type of sachets do you produce?

We produce “stick pack” sachets and flat sachets with welded 4 sides. The size of the sachet is selected depending on the weight of the batch and the quality of the powder.

What are the dimensions of your bags?

Stick packs are available in two widths - 23mm and 40mm and lengths from 60mm to 200mm. Flat sachets are made in width 60mm and lengths from 60mm to 160mm.